Front-End Loading (FEL 1, FEL 2, & FEL 3) for Pre- Engineering

Front-end loading (FEL), also known as pre-project planning (PPP) or pre-engineering, is a crucial phase in the development of projects within processing industries. It involves the conceptualization and refinement of ideas, providing a clearer definition of the equipment and systems required for successful project implementation. This early-stage planning is essential for mitigating risks and ensuring optimal resource allocation to maximize project success.

FEL typically encompasses robust planning and design efforts conducted at the outset of a project when the potential to influence design changes is high and the associated costs are relatively low. This approach is particularly pertinent for industries with capital-intensive, long-term projects that involve substantial investments over several years before any revenue is generated.

At Industrial Reps, we adhere to a standardized methodology for front-end loading, ensuring consistency and effectiveness in our project engagements. Our approach comprises three main phases:

FEL-1: Material Balance, Energy Balance & Project Charter

During the FEL-1 phase, we conduct a high-level assessment of various options that align with the project goals. This involves exploring different strategies and solutions to determine the most viable approach. For example, when evaluating to movement of a dry bulk material the conveying options might include a dilute or dense-phase pneumatic conveying system or a mechanical conveying system.  This stage would evaluate these options and recommend the best one based on the specific project requirements.

FEL-2: Preliminary Equipment Design, Layout, Schedule & Estimate

Building upon the selected option from FEL-1, the FEL-2 phase involves further development of the project to a predefined level of detail. This includes preliminary equipment design, layout planning, scheduling, and cost estimation. The objective is to refine the project concept to a stage where critical decisions can be made regarding the final design while providing accurate cost and schedule estimates.

FEL-3: Definitive Estimate

In the FEL-3 phase, a comprehensive final report is prepared, which includes firm proposal costs for major equipment purchases and budgetary estimates for additional components. The report also encompasses detailed specifications, a project execution plan, process flow diagrams, and preliminary AutoCAD or 3-D modeling. This phase concludes with the project owner's approval to proceed with the construction of the plant as per the proposed design.

Upon approval, the project enters the execution and detailed engineering phase, where contracts are established, detailed construction estimates are developed, and contractors are retained. This phase encompasses all activities until the systems are successfully started up and regular operations commence.

Contact Industrial Reps Today

We welcome inquiries and discussions regarding your project requirements. Please don't hesitate to contact us via web inquiry, email, or phone to explore how Industrial Reps can support and add value to your project endeavors.